Revolutionising metal manufacturing
Globally Certified Wire Additive Manufacturing business.
AML3D Limited is certified through Lloyd’s Registry, providing direct exposure to commercial opportunities and also in 2018 became ISO 9001 compliant.
WAMSoft® proprietary software
Performance optimisation of the process on extensive range of metals. The software enables a highly tailored approach to the needs of each client by enabling different pathways and welding operations for different products and materials.
Quicker production, waste reduction WAM® disrupts ‘subtractive’ metal technologies such as casting, forging and machining, providing cost advantages for numerous metals and alloys.
Operations are based in Adelaide. AML3D’s 400m2 premises house two ‘state of the art’ robotic production cells, both of which operate in commercial production.
ArcemyTM is our Wire Additive Manufacturing (WAM®) product.
WAM® combines an electric arc as a heat source with wire as feedstock to produce free form parts. The wire arc welding technique is integrated with specifically programmed welding robots to manufacture large metal components from 3D CAD to a near shape, which if required is then machine/polished finished. WAM® brings together state of the art welding, CAD software design and robotics technology.
- ZNear net shape
- ZRobotic automation
- ZRapid fabrication
- ZLayer on layer
- ZMinimal stress / distortion
- ZHigh deposition rates
- ZFully dense parts
Robotically controlled for precision and accuracy
Wire feed contact delivery unit and inert gas to prevent oxidisation
Controlled metal transfer through arc plasma for molten metal layering
Layer on layer manufactured component
Substrate for build platform includes temperature control for optimised component cooling control
New layer with precision controlled cooling for optimised strength
Fully dense parts fully compliant to required standards
MOUSE OVER GRAPHIC
The process is characterized under the 3D printing standards for Direct Energy Deposition, and challenges other wire-feed-stock metal printing techniques such as Electron Beam, Wire Fed Laser and Laser sintering processes. Unlike these other processes WAM® can be used to print metal parts in an open freeform fabrication environment using localised inert gas purging. Localised gas shielding eliminates the need for an enclosed chamber of any kind, which does not limit the component build size. Various gas mixtures, controlled cooling can be used to enhance the properties of the final part.
This process greatly reduces the cost of manufacture and greatly increases the utility and application of the technology. It is capable of deployment at a much lower capital cost than alternative additive manufacturing processes. WAM® is highly innovative in that it removes the traditional size restrictions of 3D printing and substantially reduces high cost materials waste while reducing time to build compared with traditional casting, forging and machining.
A further advantage of WAM® is it is not limited by the size of the product as it can build freeform without an enclosed chamber, hence not restricting size. Further, with the broad range of metals available, WAM® can either repair or create a new 3D model to manufacture an entirely new component without relying on the current series of supply chain involvement.
AML3D’s competitive advantages
Increased build speed
Fully Certified by Lloyds Register
Process can be applied to all weldable metals and alloys. Including but not limited to Aluminium, Titanium, Nickel Alloy and Steel.
Design Optimisations enables new standards of lightweight structures with greater degrees of geometric complexity.
Affordable standard storage
Secure supply chains
Allows numerous materials/metals and design variations upon client request.
By eliminating the need for tooling and reducing the cost required for finish-machining, these forging alternatives (electrical arc process) promise to compress the front-end of the development cycle, reduce the overall production cost of aerospace structural components and eventually facilitate new part design that would not be possible with forging.
Senior Editor, Modern Machine Shop, Nov 2017
Our process can be applied to all weldable metals and alloys.
In addition, the process is highly adaptable to virtually any material (titanium, nickel alloys, stainless steels, carbon steels, aluminium, bronze, etc.
Nickel Aluminium Bronze
Maraging grade 250
Stainless 316L, 2205
AML’s high strength to weight ratio and performance
at high temperature are favourable to aviation uses.
General maritime structural components, maritime platforms,
pumps, valves, and piping for commercial vessels.
AML’s metal 3D printing machines can create
large, load bearing structures for aircraft,
ground vehicles and marine vessels.
Providing refined and engineered
parts in the mining industry.
QUALITY & COMPLIANCE
Quality assurance for WAM® products
Without certification, parts cannot be approved for use. In 2018, AML3D became the worlds first facility to receive the “Additive Manufacturing Facility Qualification”. AML3D has the world’s largest, certified ‘production-ready’ metal 3D printers.
We operate a Quality Management System in compliance with the requirements of ISO 9001:2015 for all 3D metal printing, additive manufacturing and welding structures.
AWS International Standard Compliant
When producing metal components, we are compliant with the globally accepted American Welding Society Standard Specification for Fabrication of Metal Components using Additive Manufacturing AWS D20.1/D20.1M:2019 under the criticality classifications of Class A, B and C.
Singapore Risk Management Compliant
AML3D is bizSafe level 3 ready as recognised by Singapore Accreditation Council, providing customers with peace of mind assurance.